York ZJ Series Spezifikationen

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R-410A
ZJ SERIES
3 - 5 Ton
60 Hertz
527730-YIM-D-0310
TABLE OF CONTENTS
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Preceding Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Rigging And Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Power And Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . 17
Optional Electric Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Optional Gas Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Options/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Standard Economizer and Power Exhaust Set Point
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Airflow Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Air Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Checking Air Quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Cooling Sequence Of Operation . . . . . . . . . . . . . . . . . . . . 42
No Outdoor Air Options . . . . . . . . . . . . . . . . . . . . . . . . . 42
Cooling Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . 42
Electric Heating Sequence Of Operations . . . . . . . . . . . . 44
Electric Heat Operation Errors . . . . . . . . . . . . . . . . . . . . 44
Gas Heating Sequence Of Operations . . . . . . . . . . . . . . . 45
Ignition Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Gas Heating Operation Errors . . . . . . . . . . . . . . . . . . . . 45
Start-Up (Cooling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Start-Up (Gas Heat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Checking Gas Heat Input . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Charging The Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Fan On And Off Delays. . . . . . . . . . . . . . . . . . . . . . . . . . . 54
LIST OF TABLES
1 ZJ037-061 Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 ZJ037-061 Unit Accessory Weights . . . . . . . . . . . . . . . . . 8
4 ZJ037-061 Unit Physical Dimensions . . . . . . . . . . . . . . . 11
5 ZJ037-061 Unit Clearances . . . . . . . . . . . . . . . . . . . . . . 11
6 Side Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7 Control Wire Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
10 Electric Heat Minimum Supply Air. . . . . . . . . . . . . . . . . . 27
11 Gas Pipe Sizing - CapacIty of Pipe . . . . . . . . . . . . . . . . . 28
12 Gas Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . . . 29
13 Supply Air Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
14 Altitude/Temperature Correction Factors . . . . . . . . . . . . 34
15 Airflow Performance - Side Duct Application . . . . . . . . . 36
16 Airflow Performance - Bottom Duct Application . . . . . . . 37
17 RPM Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
18 Indoor Blower Specifications. . . . . . . . . . . . . . . . . . . . . . 38
19 Power Exhaust Specifications . . . . . . . . . . . . . . . . . . . . 38
20 Motor Sheave Datum Diameters . . . . . . . . . . . . . . . . . . 40
21 Additional Static Resistance . . . . . . . . . . . . . . . . . . . . . . 41
22 Electric Heat Limit Setting. . . . . . . . . . . . . . . . . . . . . . . . 44
23 Electric Heat Anticipator Setpoints . . . . . . . . . . . . . . . . . 45
24 Gas Heat Anticipator Setpoints. . . . . . . . . . . . . . . . . . . . 47
25 Gas Rate Cubic Feet Per Hour . . . . . . . . . . . . . . . . . . . . 49
26 Gas Heat Stages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
27 Unit Control Board Flash Codes . . . . . . . . . . . . . . . . . . . 55
28 Ignition Control Flash Codes. . . . . . . . . . . . . . . . . . . . . . 55
LIST OF FIGURES
1 Unit Shipping Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Condenser Covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Compressor Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Predator
®
Component Location (ZJ037 Shown) . . . . . . . 6
5 Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 Unit 6 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . 8
7 Center of Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8 ZJ037 Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . 9
9 ZJ049-061 Physical Dimensions . . . . . . . . . . . . . . . . . . 10
10 ZJ037-061 Unit Bottom Duct Openings . . . . . . . . . . . . . 12
11 ZJ037-061 Unit Electrical Entry . . . . . . . . . . . . . . . . . . . 13
12 ZJ037-061 Unit Side Duct Openings . . . . . . . . . . . . . . . 13
13 ZJ037-061 Unit Left Duct Opening . . . . . . . . . . . . . . . . 14
14 ZJ037-061 Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . 14
15 ZJ037-061 Transition Roof Curb . . . . . . . . . . . . . . . . . . 15
16 Side Panels With Hole Plugs . . . . . . . . . . . . . . . . . . . . . 15
17 Return Downflow Plenum With Panel . . . . . . . . . . . . . . 16
18 Discharge Panel In Place. . . . . . . . . . . . . . . . . . . . . . . . 16
19 Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
20 Field Wiring Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . 18
21 Typical Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 19
22 Side Entry Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . 28
23 Bottom Entry Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . 28
24 Enthalpy Set Point Chart . . . . . . . . . . . . . . . . . . . . . . . . 32
25 Honeywell Economizer Control W7212 . . . . . . . . . . . . . 32
26 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
27 Altitude/Temperature Correction Factors . . . . . . . . . . . . 34
28 Dry Coil Delta P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
29 Typical Flame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
30 Typical Two Stage Gas Valve . . . . . . . . . . . . . . . . . . . . 50
31 Typical Single Stage Gas Valve. . . . . . . . . . . . . . . . . . . 50
32 Unit Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
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Inhaltsverzeichnis

Seite 1 - ZJ SERIES

R-410AZJ SERIES 3 - 5 Ton60 Hertz 527730-YIM-D-0310TABLE OF CONTENTSGeneral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 2

527730-YIM-D-031010 Johnson Controls Unitary ProductsFigure 9: ZJ049-061 Physical DimensionsØ 24.47 TYP. 2 PL.15.3815.3859.0015.2529.6959LEFT11 3/821

Seite 3

527730-YIM-D-0310Johnson Controls Unitary Products 11Detail A Detail BTable 4: ZJ037-061 Unit Physical DimensionsUnit Model NumberDimension (in.)ABCDE

Seite 4 - Model Number Nomenclature

527730-YIM-D-031012 Johnson Controls Unitary ProductsTOP VIEWFigure 10: ZJ037-061 Unit Bottom Duct OpeningsBottom power, controland convenience outlet

Seite 5 - Installation

527730-YIM-D-0310Johnson Controls Unitary Products 13Figure 11: ZJ037-061 Unit Electrical EntryFigure 12: ZJ037-061 Unit Side Duct OpeningsDisconnect

Seite 6 - Condenser

527730-YIM-D-031014 Johnson Controls Unitary ProductsFigure 13: ZJ037-061 Unit Left Duct OpeningFigure 14: ZJ037-061 Roof Curb4-5/1630-3/88 or 1450-1/

Seite 7 - Rigging And Handling

527730-YIM-D-0310Johnson Controls Unitary Products 15Figure 15: ZJ037-061 Transition Roof CurbDuctworkDuctwork should be designed and sized according

Seite 8

527730-YIM-D-031016 Johnson Controls Unitary ProductsFigure 17: Return Downflow Plenum With PanelFigure 18: Discharge Panel In PlaceCondensate DrainTh

Seite 9

527730-YIM-D-0310Johnson Controls Unitary Products 17FiltersTwo-inch filters are supplied with each unit. One-inch filters may be used with no modific

Seite 10 - See detail A for gas inlet

527730-YIM-D-031018 Johnson Controls Unitary ProductsPower Wiring DetailUnits are factory wired for the voltage shown on the unit nameplate. Refer to

Seite 11 - Detail A Detail B

527730-YIM-D-0310Johnson Controls Unitary Products 19Thermostat WiringThe thermostat should be located on an inside wall approximately 56 inch above t

Seite 12 - TOP VIEW

527730-YIM-D-03102 Johnson Controls Unitary ProductsGeneralYork® Predator® units are single package air conditioners with optional gas heating designe

Seite 13

527730-YIM-D-031020 Johnson Controls Unitary ProductsTable 8: Electrical DataZJ037-061 Standard Indoor Blower - Without Powered Convenience Outlet Siz

Seite 14

527730-YIM-D-0310Johnson Controls Unitary Products 21ZJ037-061 Hi Static Indoor Blower - Without Powered Convenience Outlet Size(Tons)VoltCompressors(

Seite 15 - Ductwork

527730-YIM-D-031022 Johnson Controls Unitary ProductsZH037-061 Standard Indoor Blower - With Powered Convenience Outlet Size(Tons)VoltCompressors(each

Seite 16 - 3" Minimum

527730-YIM-D-0310Johnson Controls Unitary Products 23 ZJ037-061 Hi Static Blower - With Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD F

Seite 17 - Power And Control Wiring

527730-YIM-D-031024 Johnson Controls Unitary ProductsTable 9: Physical DataZJ037-061 Single Stage Gas Heat Physical Data ComponentModelsZJ037 ZJ049 ZJ

Seite 18

527730-YIM-D-0310Johnson Controls Unitary Products 25CONDENSER FAN DATAQuantity of fans 1 2 2Fan diameter (Inch) 24 24 24Type Prop Prop PropDrive type

Seite 19 - MULTI STAGE

527730-YIM-D-031026 Johnson Controls Unitary ProductsZJ037-061 Two Stage Gas Heat Physical Data ComponentModelsZJ037 ZJ049 ZJ061Nominal Tonnage 3.0 4.

Seite 20 - Table 8: Electrical Data

527730-YIM-D-0310Johnson Controls Unitary Products 271. 1st Stage Capacity is 75% of Full Capacity.2. 1st Stage Capacity is 70% of Full Capacity.3. 2

Seite 21

527730-YIM-D-031028 Johnson Controls Unitary ProductsOptional Gas HeatThese gas-fired heaters have aluminized-steel or optional stainless steel, tubul

Seite 22

527730-YIM-D-0310Johnson Controls Unitary Products 29Gas ConnectionThe gas supply line can be routed within the space and roof curb, exiting through t

Seite 23

527730-YIM-D-0310Johnson Controls Unitary Products 3InspectionAs soon as a unit is received, it should be inspected for possible damage during transit

Seite 24 - Table 9: Physical Data

527730-YIM-D-031030 Johnson Controls Unitary ProductsFor satisfactory operation, LP gas pressure must be 10.5 inch W.C. at the unit under full load. M

Seite 25

527730-YIM-D-0310Johnson Controls Unitary Products 31Motorized Outdoor DamperThe Motorized Outdoor Damper can be a factory installed option or a field

Seite 26

527730-YIM-D-031032 Johnson Controls Unitary ProductsReplace the top rear access panel on the unit.Figure 24: Enthalpy Set Point ChartFigure 25: Honey

Seite 27 - Optional Electric Heat

527730-YIM-D-0310Johnson Controls Unitary Products 33direction. If the scroll is drawing low amperage, has similar suction and discharge pressures, or

Seite 28 - Optional Gas Heat

527730-YIM-D-031034 Johnson Controls Unitary ProductsFigure 27: Altitude/Temperature Correction FactorsThe examples below will assist in determining t

Seite 29

527730-YIM-D-0310Johnson Controls Unitary Products 35Drive Selection1. Determine side or bottom supply duct Application.2. Determine desired airflow.3

Seite 30 - Options/Accessories

527730-YIM-D-031036 Johnson Controls Unitary ProductsTable 15: Airflow Performance - Side Duct ApplicationZJ037 (3.0 Ton) Side DuctAir Flow(CFM)Availa

Seite 31 - Adjustments

527730-YIM-D-0310Johnson Controls Unitary Products 37Table 16: Airflow Performance - Bottom Duct ApplicationZJ037 (3.0 Ton) Bottom DuctAir Flow(CFM)Av

Seite 32

527730-YIM-D-031038 Johnson Controls Unitary ProductsAir BalanceStart the supply air blower motor. Adjust the resistances in both the supply and the r

Seite 33 - 061 (5.0) 1500 2500

527730-YIM-D-0310Johnson Controls Unitary Products 39Method Two1. Drill two 5/16 inch holes, one in the return air duct as close to the inlet of the u

Seite 34 - Correction Factor

527730-YIM-D-03104 Johnson Controls Unitary ProductsNomenclatureZ J 061 N05 A 2 A AA 1 0 1 2 4 AProduct CategoryZ = A/C, Single Pkg., R-410AA = Std. M

Seite 35 - Airflow Performance

527730-YIM-D-031040 Johnson Controls Unitary ProductsSupply Air Drive AdjustmentAt unit start-up, the measured CFM may be higher or lower than the req

Seite 36

527730-YIM-D-0310Johnson Controls Unitary Products 41Table 21: Additional Static ResistanceSize(Tons)Model CFM Cooling Only11. Add these values to the

Seite 37

527730-YIM-D-031042 Johnson Controls Unitary ProductsOperationCooling Sequence Of OperationFor the Predator® series of units, the thermostat makes a c

Seite 38 - Checking Air Quantity

527730-YIM-D-0310Johnson Controls Unitary Products 43High-Pressure Limit SwitchDuring cooling operation, if a high-pressure limit switch opens, the UC

Seite 39

527730-YIM-D-031044 Johnson Controls Unitary ProductsFlash CodesThe UCB will initiate a flash code associated with errors within the system. Refer to

Seite 40

527730-YIM-D-0310Johnson Controls Unitary Products 45Flash CodesThe UCB will initiate a flash code associated with errors within the system. Refer to

Seite 41

527730-YIM-D-031046 Johnson Controls Unitary ProductsFlame SenseFlame sensing occurs at all times. If “W1” is not present and a flame is sensed for 2

Seite 42 - Operation

527730-YIM-D-0310Johnson Controls Unitary Products 47Rollout Switch (ROS)The rollout switch is wired in series with the pressure switch. As such, the

Seite 43

527730-YIM-D-031048 Johnson Controls Unitary ProductsPost Start ChecklistAfter the entire control circuit has been energized and the heating section i

Seite 44

527730-YIM-D-0310Johnson Controls Unitary Products 49NOTE: To find the Btu input, multiply the number of cubic feet of gas consumed per hour by the B

Seite 45 - 0.13 0.1

527730-YIM-D-0310Johnson Controls Unitary Products 5InstallationInstallation Safety InformationRead these instructions before continuing this applianc

Seite 46

527730-YIM-D-031050 Johnson Controls Unitary ProductsAdjustment Of Temperature RiseThe temperature rise (the difference of temperature between the ret

Seite 47 - Start-Up (Gas Heat)

527730-YIM-D-0310Johnson Controls Unitary Products 51TroubleshootingOn calls for cooling, if the compressors are operating but the supply air blower m

Seite 48 - Checking Gas Heat Input

527730-YIM-D-031052 Johnson Controls Unitary Products8. If 24 volts is present at the UCB Y1 terminal, the compressor may be out due to an open high-p

Seite 49

527730-YIM-D-0310Johnson Controls Unitary Products 53On calls for heating, the draft motor operates and the furnace lights but the supply air blower m

Seite 50 - Charging The Unit

527730-YIM-D-031054 Johnson Controls Unitary ProductsUnit Flash CodesVarious flash codes are utilized by the unit control board (UCB) and the ignition

Seite 51 - Troubleshooting

Subject to change without notice. Printed in U.S.A. 527730-YIM-D-0310Copyright © 2010 by Johnson Controls, Inc. All rights reserved. Supersedes: 52773

Seite 52

527730-YIM-D-03106 Johnson Controls Unitary ProductsLimitationsThese units must be installed in accordance with the following:In U.S.A.:1. National El

Seite 53

527730-YIM-D-0310Johnson Controls Unitary Products 7LocationUse the following guidelines to select a suitable location for these units:1. Unit is desi

Seite 54 - Fan On And Off Delays

527730-YIM-D-03108 Johnson Controls Unitary ProductsFigure 5: Unit 4 Point Load WeightFigure 6: Unit 6 Point Load WeightFigure 7: Center of GravityAll

Seite 55

527730-YIM-D-0310Johnson Controls Unitary Products 9Figure 8: ZJ037 Physical DimensionsØ 25.3159.0015.5129.7559LEFT11 3/821 3/168927 5/164 3/16FRONTSe

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